LG EAY60968801 is used in a number of 50'' LG TVs from the PK series such as LG 50PK750-UA.
We often get asked how can the customer be certain that their EAY60968801 power supply is bad before sending it for repair.
Nobody likes wasting time and money on moving good stuff around, including us.
Well there's a REALLY simple way of testing that particular board - and many others.
We've actually already disscussed it in a past article for another similar board:
http://blog.coppelltvrepair.com/2013/04/lg-50pg20-not-turning-on-is-power-board.html
In a nutshell, if you disconnect all cables but the AC power cable and then connect to AC the board should click once and all output voltages on it, including Vs should be present.
If the board clicks once and then once more within a second or so then it is bad.
The key here is to make sure you disconnect the other cables!
And here's a link to the repair service for the board:
http://www.coppelltvrepair.com/p/500/eay60968801-eax6139250112-lg-power-supply-board-repair-service-for-dead-or-clicking-on-and-off-problem
Wednesday, September 18, 2013
Thursday, August 29, 2013
Olevia 237-T11 power AEP016-37 testing and repair
This is a quick pictorial guide on how to test the power supply AEP016-37 found in Olevia 237-T11 and the rest Olevia models that use the same power supply board.
There is also a link to a repair kit sold by Coppell TV Repair for the commonly found bad capacitors on the board.
The AEP016-37 power supply is not labeled , but is known to fail and if your Olevia 237-T11 (or other that use it) does not want to start up it may or may not be because of the power supply in it.
One nice way to avoid spending time and money is to just test the power supply out of the box and see if it produces the necessary voltages.
All you need is a simple voltmenter and some patience.
Of course along the way you will also be on the lookout for swollen / bulged capacitors.
Here is how AEP016-37 looks:
There are four bad capacitors on that picture, but because the picture was taken directly from the top it is not possible to see the bulging. Yet you can see the electrolyte spilled on top on some of them.
If you find bulging capacitors you should replace them. They may or may not be the source of your problems, but they are easy to replace and guaranteed to cause troubles eventually, so you might as well take care of them right away.
AEP016-37 does not have indication on the output connector pin layout, so I've created one for you:
Upon connecting AC power and turning on the power board with the switch located next to the AC connector only the +5V standby voltage is present.
It is measured to any of the GROUND / GND pins on any of the output connectors.
To activate the power supply you need to SHORT the pin next to it - the POWER_ON pin - with the +5V standby.
When you do that , the +5V main, the +18V and the +24V should also appear, all measured to ground.
Voila, that is all!
Good luck troubleshooting your Olevia 237-T11 or whatever other TV you have that has AEP016-37 inside!
There is also a link to a repair kit sold by Coppell TV Repair for the commonly found bad capacitors on the board.
The AEP016-37 power supply is not labeled , but is known to fail and if your Olevia 237-T11 (or other that use it) does not want to start up it may or may not be because of the power supply in it.
One nice way to avoid spending time and money is to just test the power supply out of the box and see if it produces the necessary voltages.
All you need is a simple voltmenter and some patience.
Of course along the way you will also be on the lookout for swollen / bulged capacitors.
Here is how AEP016-37 looks:
There are four bad capacitors on that picture, but because the picture was taken directly from the top it is not possible to see the bulging. Yet you can see the electrolyte spilled on top on some of them.
If you find bulging capacitors you should replace them. They may or may not be the source of your problems, but they are easy to replace and guaranteed to cause troubles eventually, so you might as well take care of them right away.
AEP016-37 does not have indication on the output connector pin layout, so I've created one for you:
Upon connecting AC power and turning on the power board with the switch located next to the AC connector only the +5V standby voltage is present.
It is measured to any of the GROUND / GND pins on any of the output connectors.
To activate the power supply you need to SHORT the pin next to it - the POWER_ON pin - with the +5V standby.
When you do that , the +5V main, the +18V and the +24V should also appear, all measured to ground.
Voila, that is all!
Good luck troubleshooting your Olevia 237-T11 or whatever other TV you have that has AEP016-37 inside!
Friday, July 26, 2013
EBR50267901 LG YSUS for ELEMENT PHD42W39US repair and exchange services now available
We were brought an Element PHD42W39US 42'' plasma which was powering on to no image.
Inside was the first case when I personally saw a plasma TV without a ZSUS (X-Main) sustain board ever and it spooked me for a while.
Turned out LG simply put both sustain modules on one board - the EBR50267901 in this case.
(I've later seen a very similar board - clearly the same design, but the ZSUS functionality was removed from it; I do not know which was later or newer, but clearly LG experimented with this one).
Oddly enough, it was exactly the ZSUS functionality that has failed and that has resulted in a dark image.
All the power FETs on the ZSUS side (heat sink HS906) were blown and in addition the little IC909 with the mysterious "1725" was also burned.
Finding out what that "1725" was proved to be a challenge.
If you need IC909 "1725" or the 45F123 power FETs you can drop me a line and I'll see what I can do.
Better yet, you may consider either sending your board for repair or buying a working EBR50267901with a cash back option upon sending your dud (without traces of previous repairs or tampering!):
Inside was the first case when I personally saw a plasma TV without a ZSUS (X-Main) sustain board ever and it spooked me for a while.
Turned out LG simply put both sustain modules on one board - the EBR50267901 in this case.
(I've later seen a very similar board - clearly the same design, but the ZSUS functionality was removed from it; I do not know which was later or newer, but clearly LG experimented with this one).
Oddly enough, it was exactly the ZSUS functionality that has failed and that has resulted in a dark image.
All the power FETs on the ZSUS side (heat sink HS906) were blown and in addition the little IC909 with the mysterious "1725" was also burned.
Finding out what that "1725" was proved to be a challenge.
If you need IC909 "1725" or the 45F123 power FETs you can drop me a line and I'll see what I can do.
Better yet, you may consider either sending your board for repair or buying a working EBR50267901with a cash back option upon sending your dud (without traces of previous repairs or tampering!):
Thursday, July 25, 2013
DELTA DPS-250AP-34 / Sony 1-474-095-12 G2D power supply test, repair and exchange
A hotel chain sent us a number of power supply boards DELTA DPS-250AP-34 for repair and we've collected some hands-on experience repairing them.
The board is used in a number of Sony LCD TVs (37'' and 42'') and its stock Sony part number is 1-474-095-12.
TESTING PROCEDURE
Upon connecting the board to AC it produces 3.3V standby voltage on the appropriately labeled pin on the CN602 connector located in the lower right corner of the board; the pin is third from bottom to top and is labeled "STBY3.3V" and the ground to measure those to is the 3rd, 4th and 5th pin from the top, accordingly labeled "SGND".
Upon shorting the STBY3.3V pin with the POWER_ON pin (which is the lowest on the CN602) connector the board should produce a swift click and output 24V on the CN603 connector as indicated on the labels.
If it does then it is most likely good.
The two problems we have seen were lack of standby voltage and lack of response from the board when activating it.
DPS-250AP-34 SERVICE AND EXCHANGE SERVICES
The board is used in a number of Sony LCD TVs (37'' and 42'') and its stock Sony part number is 1-474-095-12.
TESTING PROCEDURE
Upon connecting the board to AC it produces 3.3V standby voltage on the appropriately labeled pin on the CN602 connector located in the lower right corner of the board; the pin is third from bottom to top and is labeled "STBY3.3V" and the ground to measure those to is the 3rd, 4th and 5th pin from the top, accordingly labeled "SGND".
Upon shorting the STBY3.3V pin with the POWER_ON pin (which is the lowest on the CN602) connector the board should produce a swift click and output 24V on the CN603 connector as indicated on the labels.
If it does then it is most likely good.
The two problems we have seen were lack of standby voltage and lack of response from the board when activating it.
DPS-250AP-34 SERVICE AND EXCHANGE SERVICES
Thursday, July 18, 2013
SAMSUNG FP-T5084X/XAA dead, no response - repair kit for power board BN44-00175A
Just a quick note for the few owners of Samsung FP-T5084X/XAA (a.k.a. Samsung FPT5084) : the power supply in your TV has a known series of bad capacitors leading to a dead TV.
We could confirm that after we've had several units brought in for service over the course of the past month and they all had the same symptom - a totally dead TV with a very slight whining to be heard from the back (I guess not everyone might be able to hear it).
The FPT5084X/XAA would not respond to power on command from neither the standard power button nor the remote. They'd all just be totally dead.
My first thought was for a bad main board, but it turned out the same old power supply issue. In this case it was coming from power board BN44-00175A as shown below.
Here's the Samsung FP-T5084X/XAA without the back cover (click to enlarge):
And here are two of the problematic capacitors:
Given this is a Samsung plasma I'd expect problems with the Y-Main and buffer boards before anything, but in this case apparently not.
Here is a link to our store where you can get the replacement capacitors and possibly other kits and repair services for the Samsung FP-T5084X/XAA.
We could confirm that after we've had several units brought in for service over the course of the past month and they all had the same symptom - a totally dead TV with a very slight whining to be heard from the back (I guess not everyone might be able to hear it).
The FPT5084X/XAA would not respond to power on command from neither the standard power button nor the remote. They'd all just be totally dead.
My first thought was for a bad main board, but it turned out the same old power supply issue. In this case it was coming from power board BN44-00175A as shown below.
Here's the Samsung FP-T5084X/XAA without the back cover (click to enlarge):
And here are two of the problematic capacitors:
Given this is a Samsung plasma I'd expect problems with the Y-Main and buffer boards before anything, but in this case apparently not.
Here is a link to our store where you can get the replacement capacitors and possibly other kits and repair services for the Samsung FP-T5084X/XAA.
Sunday, June 9, 2013
Question about repairing power supply board LG EAY39190301 / PSPU-J702A
Question
I am interested in the following service: REPAIR SERVICE FOR POWER SUPPLY BOARD LG EAY39190301 / PSPU-J702A
With all cables connected, tv flashes 3 blue lights then back to red. With all cables disconnected, once AC is applied to PB it clicks on then right back off. If I just disconnect the YSUS, the tv will power on with audio only, no video.
Answer
From the sound of it I would say your power board is working just fine.
As you may know most power supply boards - especially the more powerful ones, which means pretty much all plasma TV power supplies - have several modes of work, most simply categorized by how many circuits are activated to produce output power.
At the bottom is the very low power, always-on standby power supply circuit of +5V or +3.3V.
Then, through a control signal the board is often told to "wake up", which usually involves activation of the power factor correction circuit on the AC side and a bunch of circuits producing bunch of voltages on the secondary side. This is also the stage where the relays click.
And most plasma TVs have yet another stage where the most powerful output voltage - the display sustain one - is being activated and the dreaded Vs is produced.
Power boards have multiple protections built-in in them - the higher the risk - the more and more reliable the protections - and in many cases all you need to find if a plasma power board is faulty is to know if it is capable of producing this last voltage Vs. If it makes it there it's pretty much fine.
And if something gets in the way of producing Vs the power board usually shuts itself down on the way there.
What I am getting at is that the bare symptom that you have a working TV with sound is a very strong indication that your power board EAY39190301 is fine.
And since the sustain board apparently gets in the way of the TV working it's logical to conclude that this is where the problem is.
One more thing on the power boards: some of them - not most, but some - have a programmable ability to turn on all their output circuits when AC is supplied and nothing else is connected to the board.
This is very useful when testing a power board because pretty much all you need to do is pull out all connectors beside the AC power one and supply the AC. If the board clicks on and stays on (and Vs is present, in case of a plasma power supply board) then the board is pretty much fine. Well, apart from load-related or intermittent issues, but both those are fairly rare.
Right now I am not 100% certain if EAY39190301 has such an option and if it does whether it is on or off by default. (if there is, it is always configurable through a controlling pin; it's usually labeled "AUTO").
I am quite certain that your board's cousin (or perhaps brother would be more appropriate) does have such an option and it is ON by default. In other words, when EAY41360901 is supplied with AC and nothing is connected to change the ON signal the board will automatically engage all output circuits and Vs will become immediately available.
Hope this helps!
I am interested in the following service: REPAIR SERVICE FOR POWER SUPPLY BOARD LG EAY39190301 / PSPU-J702A
With all cables connected, tv flashes 3 blue lights then back to red. With all cables disconnected, once AC is applied to PB it clicks on then right back off. If I just disconnect the YSUS, the tv will power on with audio only, no video.
Answer
From the sound of it I would say your power board is working just fine.
As you may know most power supply boards - especially the more powerful ones, which means pretty much all plasma TV power supplies - have several modes of work, most simply categorized by how many circuits are activated to produce output power.
At the bottom is the very low power, always-on standby power supply circuit of +5V or +3.3V.
Then, through a control signal the board is often told to "wake up", which usually involves activation of the power factor correction circuit on the AC side and a bunch of circuits producing bunch of voltages on the secondary side. This is also the stage where the relays click.
And most plasma TVs have yet another stage where the most powerful output voltage - the display sustain one - is being activated and the dreaded Vs is produced.
Power boards have multiple protections built-in in them - the higher the risk - the more and more reliable the protections - and in many cases all you need to find if a plasma power board is faulty is to know if it is capable of producing this last voltage Vs. If it makes it there it's pretty much fine.
And if something gets in the way of producing Vs the power board usually shuts itself down on the way there.
What I am getting at is that the bare symptom that you have a working TV with sound is a very strong indication that your power board EAY39190301 is fine.
And since the sustain board apparently gets in the way of the TV working it's logical to conclude that this is where the problem is.
One more thing on the power boards: some of them - not most, but some - have a programmable ability to turn on all their output circuits when AC is supplied and nothing else is connected to the board.
This is very useful when testing a power board because pretty much all you need to do is pull out all connectors beside the AC power one and supply the AC. If the board clicks on and stays on (and Vs is present, in case of a plasma power supply board) then the board is pretty much fine. Well, apart from load-related or intermittent issues, but both those are fairly rare.
Right now I am not 100% certain if EAY39190301 has such an option and if it does whether it is on or off by default. (if there is, it is always configurable through a controlling pin; it's usually labeled "AUTO").
I am quite certain that your board's cousin (or perhaps brother would be more appropriate) does have such an option and it is ON by default. In other words, when EAY41360901 is supplied with AC and nothing is connected to change the ON signal the board will automatically engage all output circuits and Vs will become immediately available.
Hope this helps!
Wednesday, May 29, 2013
LJ92-01436A / LJ41-04516A Y-Main sustain post-repair question and answer
Synopsis: Below is a post-repair email exchange we occasionally get after servicing and sending back a plasma TV sustain board to a customer.
I can't say this is very common, but it happens often enough to justify exemplifying it.
Both the question and the answer are valid for any other type of sustain board I know.
Equally importantly, this is a great illustration on why one shouldn't write a nasty and sarcastic note to a service that just sent back a module which didn't make the things work as expected.
Luckily this particular customer wasn't that type, but, no offense meant, enough are.
And it only takes one bad experience to spoil a whole day, sometimes a whole week.
So next time you send us LJ92-01436A / LJ41-04516A Y-Main for repair (or any other module for that matter) and it doesn't work...please do not automatically conclude it is us!
- Bobby
From: the_inxpensive_xperts
To: coppelltvrepair
Subject: Re: Other: the_inxpensive_xperts sent a message about LJ41-04516A Y-MAIN SUSTAIN YSUS REPAIR SERVICE - READ THE LISTING! #160997579922
Sent Date: May-29-13 06:34:04 PDT
Dear coppelltvrepair,
Hey, got the boards, everything looked great, one problem, my screen looks like this, (in the pic), I thought maybe a loose ribbon, but I went back through them and they all were secured. Any ideas as to why it looks like that?
From: the_inxpensive_xperts
To: coppelltvrepair
Subject: Re: Other: the_inxpensive_xperts sent a message about LJ41-04516A Y-MAIN SUSTAIN YSUS REPAIR SERVICE - READ THE LISTING! #160997579922
Sent Date: May-29-13 07:14:46 PDT
Dear coppelltvrepair,THANK YOU! it was a logic ribbon all buggard up. Fixed now. A little alcohol and a q tip lol. Hooking the HD back up and should be a great picture again. I just ordered the new buffers. Thanks again man.
- the_inxpensive_xperts
I can't say this is very common, but it happens often enough to justify exemplifying it.
Both the question and the answer are valid for any other type of sustain board I know.
Equally importantly, this is a great illustration on why one shouldn't write a nasty and sarcastic note to a service that just sent back a module which didn't make the things work as expected.
Luckily this particular customer wasn't that type, but, no offense meant, enough are.
And it only takes one bad experience to spoil a whole day, sometimes a whole week.
So next time you send us LJ92-01436A / LJ41-04516A Y-Main for repair (or any other module for that matter) and it doesn't work...please do not automatically conclude it is us!
- Bobby
From: the_inxpensive_xperts
To: coppelltvrepair
Subject: Re: Other: the_inxpensive_xperts sent a message about LJ41-04516A Y-MAIN SUSTAIN YSUS REPAIR SERVICE - READ THE LISTING! #160997579922
Sent Date: May-29-13 06:34:04 PDT
Dear coppelltvrepair,
Hey, got the boards, everything looked great, one problem, my screen looks like this, (in the pic), I thought maybe a loose ribbon, but I went back through them and they all were secured. Any ideas as to why it looks like that?
From: coppelltvrepair
To: the_inxpensive_xperts
Subject: Re: Other: the_inxpensive_xperts sent a message about LJ41-04516A Y-MAIN SUSTAIN YSUS REPAIR SERVICE - READ THE LISTING! #160997579922
Sent Date: May-29-13 06:44:53 PDT
To: the_inxpensive_xperts
Subject: Re: Other: the_inxpensive_xperts sent a message about LJ41-04516A Y-MAIN SUSTAIN YSUS REPAIR SERVICE - READ THE LISTING! #160997579922
Sent Date: May-29-13 06:44:53 PDT
| Dear the_inxpensive_xperts, The problem on this screen is caused by missing driving signal in the ADDRESS portion of the display matrix (as opposed to the SUSTAIN portion, which is responsible for the horizontal lines). The addressing of the display is the vertical lines in the display matrix and they are manupulated through the bottom of the display. What you have is caused by one of two things: 1) Missing power to one of the boards sitting under the display and feeding information to the display panel 2) Damaged register/multiplexor ICs embedded in the display The later is not reparable and is usually manifested in one single strip 2-3 inches wide, but it can be more such strips too like in your case; still if I have to guess I'd go with the former option as failing address registers usually cause total shortage. But as for possibility both are possible. One thing is certain: this is neither a sustain board nor buffer boards. They handle the HORIZONTAL lines of the display and you have a total VERTICAL issue. Just to help you avoid wasting time looking for a problem where there isn't one... - coppelltvrepair |
From: the_inxpensive_xperts
To: coppelltvrepair
Subject: Re: Other: the_inxpensive_xperts sent a message about LJ41-04516A Y-MAIN SUSTAIN YSUS REPAIR SERVICE - READ THE LISTING! #160997579922
Sent Date: May-29-13 07:14:46 PDT
Dear coppelltvrepair,THANK YOU! it was a logic ribbon all buggard up. Fixed now. A little alcohol and a q tip lol. Hooking the HD back up and should be a great picture again. I just ordered the new buffers. Thanks again man.
- the_inxpensive_xperts
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